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OEE Software for Chemical and Process ManufacturingA plant-wide figure hides the losses. See them per reactor and line.
Fabrico measures OEE on batch reactors, continuous units and filling lines, from live machine data. Maintenance is built in.
- PLC, IoT sensor or camera
- Does not control the process
- ISO/IEC 27001
One line's OEE. Real Fabrico screen, sample data.Trusted by manufacturing groups
Slow running on continuous units
A continuous unit rarely stops outright. It loses output below its rated rate after a disturbance or grade change, and that lands in Performance.
Downtime tracking on reactors and lines
Each stop on a connected asset comes from its signal, and the operator adds the cause on a tablet or phone.
See downtime tracking
Time between batches, and shutdowns
Tagged charging, discharging and cleaning show the gap between batches. Tagged shutdowns are listed apart, so they don't distort the year.
Between batches: cleaning
Planned: shutdown
Breakdown: pump seal
Connect old and new equipment
Each asset connects the way it allows, and one site can mix the options.
See machine monitoringPLC: reactor, unit, filling line
IoT sensor: older pump or mixer
Camera: manual drum or bag filling
Talk through your reactors and lines in a live demo.
FAQs
How long does a rollout take?
With hardware, installing and connecting the devices takes about 1 month, and the full rollout takes 3 to 4 months.
Is Fabrico a full MES?
No. Fabrico covers the monitoring and OEE side of MES: machine data, downtime, OEE and the maintenance work that follows. Production planning and scheduling is on our roadmap and is not part of the product today.
Does Fabrico control the process or replace our SCADA?
No. Fabrico does not control the process and is not a SCADA or DCS replacement. It reads machine data to measure OEE and downtime.
More detail
Micro-stops, built-in maintenance and inspections
Fabrico detects micro-stops on drum fillers and palletizers automatically, on the OEE dashboard. If a stop calls for a repair, the shift lead opens a work order from it. Safety-relevant checks such as relief valve tests sit in the annual PM plan as recurring tasks, and approval workflows add a sign-off where a job needs one. Our calculator prices your production losses.
Multi-plant, ERP, IT and security
A group account brings several plants into one view with cross-plant reports. A REST API, webhooks and Zapier, and a connection to SAP or another ERP can be scoped per customer; SSO through SAML as a custom integration; audit log. The PLC link speaks OPC UA, Modbus, PROFIBUS, PROFINET, EtherNet/IP and EtherCAT. ISO/IEC 27001, GDPR with a DPA, hosting in the AWS EU region. Compare tools in our OEE software guide.
Find out what your losses cost. Recover the output you already own.
See how losses get a price tag in a live demo.