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Downtime Video Analysis: Inefficiencies Zoom-inSee the moment the line stopped. On video, not only in the log.
A camera over the line links stops and slowdowns to short video clips. It suggests likely causes, and your team confirms them.
- One overhead camera at the workstation
- Video in a private cloud or on your server
- Your team confirms the cause
Trusted by FMCG, food and industrial manufacturing groups
A camera over the line
One overhead camera above or beside the workstation records short video segments linked to production events.
For camera counting and OEE, see computer vision.It marks the moment and suggests a cause
At a micro-stop, a drop in speed or an unexpected stop, it marks the time, links the video and suggests likely causes.
Suggested: no material
Suggested: operator waiting
Suggested: broken part
Your team checks the clip
Watch the clip, then confirm or correct the downtime code. You see the moment itself, not only what was logged.
Talk through a camera on your line in a live demo.
FAQs
How many cameras does it take?
One overhead camera above or beside each workstation it covers. The number per line is agreed after a review of your process.
Where is the video stored?
In a private cloud dedicated to you, or on your own private server, to fit your data privacy policies.
Does the system decide the cause?
No. After a learning phase on your line, it suggests likely causes from visual and operational data. Your team validates or corrects the downtime code.
More detail
How it supports continuous improvement
Supervisors watch the clip before running interviews or reading logs. CI engineers and team leaders spot patterns and start KAIZEN work on recurring micro-stops, material feeding or operator workflows. It builds on OEE software and downtime tracking software.
What else the camera can do
The same camera setup can help where sensors may not be enough, such as manual or hybrid stations. Models adapted to your line can count output and track quality. See computer vision and the other AI add-ons.
Find out what your losses cost. Recover the output you already own.
See your own losses with a price tag in a live demo.