Top 15 Benefits of CMMS Software to Optimise Maintenance Operations

A CMMS comes with multiple advantages for companies seeking to improve their maintenance processes. Here’s a list of the top CMMS benefits:

1. Enhanced Maintenance Scheduling

The automated nature of a CMMS means factories, manufacturing plants, production facilities and other related businesses can improve task performance tracking and productivity. That’s because scheduling is streamlined for the full range of maintenance tasks in the pipeline – from assigning the right specialist to the job to knowing when the right time for a certain machine’s maintenance session is.

2. Reduced Machine Downtime

Machines that break down unexpectedly can cause costly problems for the organization. These include lost labor hours, waiting for parts to be delivered (if they are not stocked) and halted production processes. Automated preventive and predictive maintenance greatly facilitate repairs and inspections. The maintenance department can set up triggers indicating when machines should be serviced before they reach the point of breakdown. This ensures optimal uptime for all equipment.

3. Efficient Work Orders

Many production plants and factories still rely on paper-based records, Excel spreadsheets and verbal instructions. With an automated maintenance work order process, every team member’s skills are utilized as efficiently as possible. The right specialist is allocated to a task at the right time. A reduction in paperwork and manual sorting is an additional benefit.

Discover the long-term benefits of planned preventive maintenance, which contribute to reduced machine downtime and efficient work orders.

4. Simplified Record-Keeping

A CMMS offers a centralized database where authorized team members can access every detail about every machine. When technicians input data for a completed repair task, the database automatically updates. The platform synchronizes the number of spare parts left in inventory. It also keeps a record of what type of maintenance was carried out on the machine and when. So tracking the entire maintenance process becomes much more efficient. 

5. Reduced Knowledge Load on Technicians

Uploading relevant images and guides along with the work order accelerates the maintenance process. Technicians have access to all important information, including procedural documentation and previous maintenance records.

6. Data Collection

The large CMMS database is not only procedural but also analytical. It can produce live reports that provide key metrics and insights to facilitate decision-making. Furthermore, a CMMS enables a decision-maker to access historical data. This helps optimize maintenance activities and identify patterns and areas for improvement.

The data collection capabilities of a maintenance system are extensive, allowing you to generate informative reports. Check out some insightful CMMS report examples.

7. Compliance With Regulations

In addition to their internal regulations, production facilities must also adhere to external regulatory obligations. Examples include following ISO standards to meet industry demands. Using CMMS makes the auditing process smoother because its data-tracking capabilities can prove compliance with regulatory requirements. The system gives real-time access to a digital maintenance backlog record.

If you want to learn about the latest CMMS software trends, read our article on this topic. It's full of insights about the future of maintenance operations.

There are also multiple financial benefits of integrating CMMS software into your operations. Here are some of them:

8. Cost Savings

Cost savings are a major reason why organizations choose to integrate a CMMS into their operations. When scheduled maintenance takes place on time, maintenance and repair costs are reduced. This results in lower equipment replacement expenses. Streamlining the entire maintenance process can also cut costs by reducing energy consumption. This way, organizations can have a lower environmental footprint, which is good for their brand and bottom line.

9. Increased Revenue

Production is at the heart of many factories and plant facilities. However, when a machine stops working, it can mean hours of delays due to repairs. This can lead to massive losses in production. Improved machine reliability can counter this challenge and ensure that customer demands and deadlines are met on time. When production is streamlined and provides the desired output, revenue will increase in the long run because you won’t suffer losses due to frequent machinery malfunctions.

10. Return on Investment (ROI)

Not only can CMMS systems be affordable but organisations can also see fast returns on their investment. Cost savings and increased revenue can significantly impact a business’s bottom line. Stakeholders, such as investors, will see much greater value in streamlined and efficient solutions that are more productive and profitable than the paper-based and manually operated old ways.

Businesses operating in the manufacturing sector stand to gain a lot from CMMS’s benefits. Let’s explore some of these below.

11. Planning Maintenance Operations

Since maintenance operations don’t take place haphazardly, they need to be scheduled following the manufacturer’s instructions for each piece of machinery. With a CMMS, planning these operations becomes seamless. You can set triggers to indicate when to maintain a certain machine. Examples of triggers include meter readings, the passing of a period of time, a certain number of products manufactured, etc.

12. Fit Technical Condition of Machines

When machines are fit for use, production becomes a stream of smooth operations that flows at maximum capacity. With a CMMS integrated into maintenance processes, you can rest assured that your machines will be in good technical condition. When they’re maintained in time, there will be no downtime, and you can rely on their optimal performance.

13. Reduction of Emergency Repairs

Emergency repairs halt operations, meaning major financial losses. Having to frequently fix malfunctioning machines is detrimental to your operations. This is due to lost production time and lack of spare parts, which you have to wait for. With a CMMS at your fingertips, you can schedule your maintenance tasks before an emergency repair is needed. Thus, you can restock your spare parts inventory in advance to ensure operations run smoothly. It is a good way to mitigate financial risk in your organization.

14. Minimised Revenue Losses Due to Unplanned Downtime

Customers expect you to deliver their ordered goods on time. When you are unable to do so, you risk your business reputation and financial well-being. As your customer satisfaction decreases, they are more likely to turn to the competition. A CMMS system effectively organises your maintenance scheduling so you do not have to face a loss in clients, production or revenue.

15. Smooth Team Communication via a Mobile Application

A CMMS mobile app streamlines information flows, ensuring instant interaction between maintenance team members. Teams that work at different sites are able to better communicate their requirements and, therefore, boost productivity.

Read more about the many benefits of a mobile CMMS application.

When looking for CMMS software, count on Fabrico. With us, you can get:

✔ 10% increase in production capacity

✔ 20% reduction in maintenance costs

✔ Reduced time for ISO 9001:2015 reporting

✔ User-friendly work order management

✔ Fluent team collaboration via a mobile app

✔ Assurance that machines’ technical condition is under control

✔ Significant reduction of emergency repairs

✔ Reduced revenue losses from unplanned downtime

We can help you start your CMMS journey, so get in touch with us today. Our friendly team is ready to answer your questions.

A CMMS is a must-have platform for any asset-heavy business, requiring regular maintenance of machines and equipment. It is an indispensable tool for boosting operational efficiency, streamlining maintenance and cutting costs.

Consider implementing a CMMS to improve maintenance management. It will result in fewer breakdowns, greater efficiency and better financial performance for your organization.

You can explore more about the best CMMS software on our blog.

How does a CMMS improve maintenance efficiency and effectiveness?

A CMMS improves maintenance efficiency and effectiveness by limiting machinery downtime and improving workflows, productivity and communication between team members.

What is the most unique and powerful feature of a CMMS?

Enabling seamless preventive maintenance is the CMMS's greatest strength. Other features that contribute to the reduction of downtime and emergency repair are:

• Mobile application
• Тask planning calendar
• Instant notifications
• Work cards
• QR code scanners
• Spare parts storage
• ISO Compliance

How does a CMMS improve uptime?

A CMMS improves uptime by ensuring all the machines required at a given time are operational. Machines that need routine maintenance are taken out of your machine inventory for the maintenance period. This ensures your operations flow smoothly, without disruptions in your workflows.

Can a CMMS save money for my organization?

Yes. A CMMS can reduce your maintenance costs by 20% by lowering downtime and increasing your organization’s production capacity.

Is a CMMS suitable for any industry or organization size?

A CMMS is suitable for a wide range of manufacturing industries of varying sizes, including electronics, automotive, chemical, mining, machinery, food manufacturing, etc.

Can a CMMS help with inventory management?

Yes. A CMMS can help with inventory management, such as managing spare parts and equipment. The inventory tool enables you to easily track new and used parts for a seamless asset repository.

What are the benefits of a CMMS for employees?

There are numerous benefits of a CMMS for employees. These include:

• Better communication flows and information sharing
• Reduced reliance on paper and manual records
• Better prioritization of tasks
• Increased safety and reduced risks
• Quicker access to asset information
• Faster tracking through mobile CMMS apps and smart devices
• Improved workflows and productivity
• Better work request management
• Reduced overtime

How can I get started with implementing a CMMS in my organization?

To get started with implementing a CMMS in your organization, book demos with companies providing CMMS services. Knowledgeable experts will get you acquainted with every detail of their system and answer your questions. Then, you will be able to make an informed choice.

Reach out and speak to us at Fabrico. We will give you a tour of our user-friendly and industry-compliant CMMS and help you integrate it into your organization.