The foundation of any reliability program is the Asset Hierarchy.
If your CMMS is just a list of 5,000 unconnected serial numbers, you cannot do analysis.
You need a Structured Taxonomy. You need to organize your assets like a family tree.
Here is how to build a robust Asset Hierarchy using ISO 14224 principles and Fabrico.
The Logic: Why Structure Matters
Reliability-Centered Maintenance (RCM) requires context.
Knowing that a bearing failed is useless. Knowing that a bearing failed on the Main Feed Pump of Bottling Line 3 is actionable.
A proper hierarchy allows you to "Roll Up" costs.
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Level 1 (Plant): Total Maintenance Cost.
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Level 2 (System): Cost of the "Packaging Line."
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Level 3 (Asset): Cost of the "Labeler."
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Level 4 (Component): Cost of the "Drive Motor."
Step 1: Define Your Levels (The ISO 14224 Model)
Do not invent your own structure. Use the industry standard.
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Industry/Category: (e.g., Food & Beverage).
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Business Unit: (e.g., Chicago Plant).
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Process Unit: (e.g., Liquid Filling Line).
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System: (e.g., Cooling System).
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Equipment Unit: (e.g., Centrifugal Pump P-101).
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Maintainable Item: (e.g., Mechanical Seal, Bearing).
Fabrico Tip: In Fabrico, you can create infinite levels of "Parent/Child" relationships. Start simple (3 levels) and expand later.
Step 2: Establish Naming Conventions
Technicians will not search for "Centrifugal Pump Horizontal 50HP." They will search for "Pump 1."
You need a standard naming convention that is readable by humans and machines.
Bad Name: P-101 (Too vague).
Bad Name: Pump_Centrifugal_Line1_North_Wall (Too long).
Good Name: L1-PUMP-01 (Feed Pump)
The Formula:
[Location]-[Asset Type]-[Number] ([Common Name])
Step 3: Map the "Maintainable Item"
This is where RCM happens.
You don't just maintain the "Pump." You maintain the Motor, the Coupling, and the Seal.
In Fabrico, create these as "Child Assets" under the Pump.
Step 4: Visualizing the Tree
Legacy systems force you to click through endless folders to find an asset.
Fabrico uses a Visual Asset Tree.
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On the left sidebar, you see the hierarchy (Plant > Line > Machine).
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You can drag and drop a machine to a new line if you move it physically.
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Technicians can drill down by tapping the screen: "I'm in Hall A" -> "I'm looking at the Filler" -> "I'm fixing the Glue Gun."
Step 5: The "Phantom" Assets (Routes)
Sometimes you have assets that don't need individual tags, like "Fire Extinguishers" or "Emergency Lights."
Group these into a "Route Asset."
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Asset Name: "Fire Safety Route - Hall A"
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Components: Extinguisher 1, Extinguisher 2, Extinguisher 3.
This allows you to issue one Work Order to inspect 20 items, keeping your database clean.
Summary: Build for the Future
Your asset list is not static. It grows.
If you build a flat list in Excel today, it will be unmanageable in 3 years.
If you build a Hierarchy in Fabrico today, it will scale with your factory.
Organize your chaos.
[Book a Demo with Fabrico] to see how our Visual Asset Tree makes finding equipment instant.