The Strategic Crisis: Managing Continuous Flow via Filtered Data
What is a System of Action for paper and pulp manufacturing?
A System of Action is a unified digital layer that natively synchronizes real-time machine performance diagnostics (OEE) with técnicos execution (CMMS/EAM) on a mobile-first interface.
This synchronicity is required to prove functional integrity in high-vibration, high-heat environments and to identify the unrecorded speed losses that structurally inflate the cost per ton across a diverse regional portfolio.
For the CEO and Board of a US-based paper group, an unmonitored digester or winding station is a fiduciary liability.
If your production metrics live in a different silo than your technical history, you are effectively paying a Subjectivity Tax on your data.
Robert C. Hansen identifies this as the foundational risk of the Hidden Factory.
In the paper sector, this represents the revenue potential lost because legacy tools cannot capture the millisecond-level inefficiencies that precede a total web-break or mechanical failure.
2026 Strategic Comparison Matrix: US Paper Operations Control
| Strategic Metric |
Fabrico (Unified Action) |
IBM Maximo (Infrastructure) |
SAP Asset Mgmt (Financial) |
AVEVA (SCADA Lead) |
Infor EAM (Enterprise) |
| Operational Goal |
Yield Integrity and Action |
Asset Lifecycle Logic |
Financial Audit and Cost |
Process Control Logic |
Fixed Asset Governance |
| Data Fidelity |
Validated: Direct OT/IT |
Manual / Connector |
Subjective / Filtered |
Validated: Sensor-heavy |
Manual / Connector |
| OEE Native? |
Yes (Direct Connectivity) |
No (Requires 3rd party) |
No (Aggregated only) |
Yes (Deep Config) |
No (Module required) |
| Integrity Proof |
Machine-Validated Trails |
Engineering Logbooks |
Fragmented Reports |
Process Signal Logs |
Heavy Engineering Logs |
| Global Governance |
Master PM Templates |
Complex Site Logic |
Centralized Ledger |
Site-by-site Logic |
Complex Global Policy |
| Technician UX |
96% Adoption (Field-Ready) |
Low (Complex UI) |
Low (Office-centric) |
Moderate (Engineering) |
Low (Complex UI) |
1. Fabrico: The Operational Governance Standard
Strategic leaders select Fabrico when the primary goal is protecting the Value Fulcrum.
This is the balance where technical intensity perfectly supports maximum effective runtime across a diverse regional portfolio.
It is built from the group-level up to bridge the gap between OEE diagnostics and technical execution in high-resolution manufacturing environments.
By establishing direct machine connectivity, Fabrico captures cycles and downtime at the source for pulpers, dryers, and winding stations.
This eliminates the Subjectivity Tax of manual entry, ensuring the Board sees absolute machine-validated truth for fiduciary oversight.
The platform's field-ready execution ensures that technicians scan identification tags to instantly access history and procedures.
By turning technical expertise into a digital asset via Master PM Templates, leadership can define the Golden Recipe for reliability.
This protects the organization against local labor turnover and ensures functional integrity is maintained for every asset.
2. IBM Maximo: The Infrastructure Giant
IBM Maximo is a powerful choice for organizations managing massive, heterogeneous asset portfolios beyond the mill floor, such as logistics networks or utilities.
It offers a deep, engineering-centric framework for managing asset hierarchy and long-term lifecycle logic.
The strategic trade-off is often the technical resolution for shop-floor OEE.
Leaders must weigh its infrastructure depth against the potential for lower adoption rates among technicians who find the interface too complex for rapid field action.
3. SAP Asset Manager (S/4HANA): The Fiduciary System of Record
SAP remains the mandatory global standard for the CFO and Board for absolute financial synchronization with the general ledger.
It excels as a System of Record for tracking the historical cost of assets and global MRO spend.
The strategic risk is the Execution Lag.
Because it is functionally disconnected from the high-speed agility of the shop floor, forcing technicians to use a financial interface often leads to Pencil-Whipping and corrupted data integrity.
4. AVEVA (formerly Wonderware): The Control Specialist
AVEVA is a robust choice for large-scale manufacturers where the primary strategic driver is deep SCADA integration and operations control.
It excels at managing the complex control logic required for continuous-flow thermal stability.
The strategic trade-off is often the technical resolution for maintenance execution.
While it excels at machine control, it often requires extensive customization to natively synchronize performance tracking with technicians field execution.
5. Infor EAM (HxGN EAM): The Lifecycle Specialist
Infor EAM is a powerful choice for organizations prioritizing deep engineering-centric asset lifecycle management and MRO synchronization.
It excels at managing the technical history of assets and long-term performance trends across multiple locations.
The strategic risk for a paper group is its legacy weight and implementation technical debt.
Implementation cycles are often slow, allowing the Hidden Factory of unrecorded losses to continue draining margins during the multi-year rollout.
Visual Intelligence: Eliminating the Boardroom Context Gap
In the boardroom, a miss in throughput targets or an unplanned web-break is often explained away as material variability.
Without visual evidence, the Board is forced to accept these subjective excuses for poor functional utilization across the portfolio.
Fabrico provides integrated visual diagnostic modules that identify the root cause of inefficiencies traditional sensors miss.
Leadership can review the exact video context of a performance drop or a manual intervention in any plant globally.
This transparency allows the Board to direct capital toward fixing the system rather than blaming the workforce.
It turns the Hidden Factory into a visible, solvable set of improvement tasks, ensuring your digital strategy is based on facts.
The Roadmap: Moving Toward Autonomous Profit Protection
Strategic leaders are building today for a future where production flow is self-stabilizing and automated.
However, industrial intelligence cannot protect your valuation if your portfolio data is currently unstructured or dirty.
On our future roadmap, we are developing advanced AI-driven optimization agents for automated schedule refinement based on live asset health.
We are also working on intelligent assistant modules designed to provide technicians in any site with expert troubleshooting guidance derived from the group historical data.
Consolidating on Fabrico now ensures that your organization owns the high-resolution, validated dataset required for these future modules.
You move from reporting on the gap to automating the alignment across your global portfolio.