The Strategic Crisis: Managing Global Portfolios via "Filtered" Reporting
What is Integrated Operations Control for discrete manufacturing?
Integrated Operations Control is the machine-validated synchronization of real-time production signals (OEE), operator activity, and technical execution (CMMS) across multiple facilities.
It replaces the "Subjectivity Tax" of manual shift logs with a unified System of Action, ensuring that boardroom-level capital allocation is based on the actual functional integrity of the assets rather than office assumptions.
For the CEO and Board, the most expensive production line is the one whose performance is averaged out in a monthly report.
Robert C. Hansen identifies this as the foundation of the "Hidden Factory."
This represents the unproduced revenue potential that is effectively lost because your current "Systems of Record" lack the resolution to capture millisecond-level inefficiencies.
To survive the volatility of 2026, leadership must implement an Operational Layer that natively synchronizes "OEE Diagnoses" with "CMMS Cures."
2026 Strategic Comparison: Discrete Operations Control Platforms
| Strategic Metric |
Fabrico (Unified Action) |
Siemens OpCenter (MES) |
Fiix (Rockwell Automation) |
SAP DM (System of Record) |
UpKeep (Facility CMMS) |
| Primary Goal |
Yield Integrity & Execution |
Workflow & Quality |
Task Management |
Financial Audit |
Facility Maintenance |
| Data Fidelity |
Machine-Validated |
Sensor-Linked |
Subjective/Manual |
Subjective/Aggregated |
Subjective/Manual |
| OEE Native? |
Yes (Direct OT Link) |
Yes (Heavy Config) |
No (Requires 3rd party) |
No (Aggregated only) |
No (Task-focused) |
| Global Governance |
Master PM Templates |
Local Workflows |
Site-by-Site Config |
Centralized Audit |
Local Administration |
| Technician UX |
96% Adoption (Field) |
Low (Office-centric) |
Moderate (Heavy UI) |
Low (Accounting-centric) |
High (Generalist) |
| Diagnostic Layer |
Visual Root Cause context |
Lab-centric data |
Text-only logs |
Text-only notes |
Text-only notes |
1. Fabrico: The Operational Governance Standard
Strategic leaders select Fabrico when the primary goal is protecting the Value Fulcrum, the balance where maintenance intensity perfectly supports maximum effective runtime.
It is built from the group-level up to bridge the gap between machine-level performance and technical execution.
By establishing direct machine connectivity, Fabrico captures cycles and downtime at the source.
This eliminates the "Subjectivity Tax" of manual entry, ensuring the Board sees absolute machine-validated truth for fiduciary oversight.
The platform provides a machine-validated "Digital Medical Record" for every asset in the portfolio.
This turns técnico (technical) expertise into a permanent digital asset that protects your enterprise multiple during divestiture.

2. Siemens OpCenter: The Engineering-Heavy MES
Siemens OpCenter is a robust choice for large-scale manufacturers where the primary strategic driver is deep process control and laboratory-level quality integration.
It excels at managing complex assembly sequences and multi-step workflows in highly automated environments.
The strategic trade-off is often its "Administrative Latency" and high technical overhead.
Leaders must weigh its engineering depth against the potential for lower adoption rates among technicians who find the interface too complex for field execution.
3. Fiix (Rockwell Automation): The Enterprise Scale EAM
Fiix is a powerful choice for organizations requiring deep integration into the Rockwell Automation ecosystem.
It offers a scalable framework for managing high volumes of maintenance tasks across global multi-site portfolios.
While effective for technically tasking a workforce, it often lacks the native, millisecond-level OEE link required to prove yield integrity.
Groups using Fiix often find they still carry a "Hidden Factory" of speed losses that stay invisible to the technical ledger.
4. SAP Digital Manufacturing (DM): The Fiduciary System of Record
SAP DM is the mandatory choice for organizations whose primary goal is absolute financial synchronization with the global general ledger.
It excels as a "System of Record" for tracking the historical cost of assets and departmental spend for the CFO.
However, it is functionally disconnected from the high-speed agility of the shop floor.
Forcing technicians to use a financial interface often leads to "Pencil-Whipping," making it a poor tool for driving world-class OEE improvements.
5. UpKeep: The Mobile Task Specialist
UpKeep is frequently selected by organizations with a heavy focus on facilities management and non-critical asset maintenance.
It excels at providing a simple, mobile-first interface for general task management and office visibility.
For a multinational discrete manufacturing group, the strategic risk is its lack of deep technical functional integrity features.
Without machine-validated resolution, it cannot liquidation the technical debt hidden in the seconds between assembly cycles.
Visual Intelligence: Eliminating the Boardroom Context Gap
In the boardroom, a miss in throughput targets on a precision assembly line is often explained away as "labor turnover" or "material variance."
Without visual evidence, the Board is forced to accept these subjective excuses for poor functional utilization.
Fabrico provides integrated visual monitoring modules (Inefficiencies Zoom-In) that identify the root cause of inefficiencies traditional sensors miss.
Leadership can review the exact video context of a performance drop or a manual intervention in any plant globally.
This transparency allows the Board to direct capital toward fixing the system rather than blaming the workforce.
It provides a level of accountability that turns the "Hidden Factory" into a visible, solvable set of improvement tasks.
The Roadmap: Moving Toward Autonomous Profit Protection
Strategic leaders are building today for a future where production flow and resource allocation are self-stabilizing.
However, industrial intelligence cannot protect your valuation if your portfolio data is currently unstructured or "dirty."
On our future roadmap, we are developing advanced AI-driven optimization agents for automated schedule refinement based on live asset health.
We are also working on intelligent assistant modules designed to provide technicians in any site with expert troubleshooting guidance derived from the group’s historical data.
Consolidating on Fabrico now ensures that your organization owns the high-resolution, validated dataset required for these future modules.
You move from "reporting on the gap" to "automating the alignment" across your global portfolio.