Appliance Manufacturing (White Goods) is high-volume discrete assembly.
It combines heavy fabrication (Metal Stamping), chemical processing (Painting/Foaming), and manual assembly.
It is a symphony of logistics.
If the Stamping Press stops, the Weld Shop stops. If the Paint Shop stops, Assembly stops.
Generic software fails because it doesn't see the Dependencies.
You need Appliance Manufacturing Maintenance Software that prioritizes the constraints (Paint/Press) to protect the flow.
Here is the 2026 guide to reliable assembly.
1. The Paint Shop (The Clean Room)
The finish sells the appliance. Dust is the enemy.
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The Asset: Air Handling Units (AHU) and Ovens.
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The Strategy: Filter Management.
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The Trigger: Differential Pressure across the filter bank.
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The Action: Auto-alert to change filters before airflow drops and dust settles on wet paint.
2. Overhead Conveyors (The Arteries)
Parts travel on hooks. Chains stretch.
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The Risk: Chain snap or "Jerking" (which knocks parts off).
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The Maintenance: Auto-Lube Verification.
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The Check: "Inspect Auto-Lube Tank Level."
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The Tech: Use Vibration Monitoring on the drive motors to detect chain tension issues (surging) early.
3. Foaming Fixtures (Refrigeration)
Injecting insulation foam is a messy, time-sensitive process.
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The Issue: Foam gun clogging.
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The Strategy: Cycle-Based Cleaning.
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The Workflow: Every 100 shots, the operator must clean the nozzle.
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The Log: Scan QR code. Confirm Clean.
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The Result: Consistent foam density and no voids.
4. Final Test Carousel
The last step is testing functionality.
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The Maintenance: Connector health. The test plugs wear out from plugging/unplugging 1,000 times a day.
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The Strategy: Predictive Replacement.
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The Counter: Track "cycles" on the test harness.
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The Swap: Replace the harness every week to prevent false fails.
Conclusion: Keep the Takt
In assembly, you live by Takt Time.
Your maintenance system must ensure that every machine—from the press to the tester—is ready to meet the beat.
Assemble faster.
[Request a Demo] and see how Fabrico manages assembly lines.
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