What is TEEP analytics in OEE software?
TEEP (Total Effective Equipment Performance) analytics in OEE software is an advanced manufacturing metric that calculates equipment effectiveness against the total available calendar time (24/7/365), providing a factual baseline for true production capacity and asset utilization.
For Paula (the Strategic Leader), TEEP is a financial survival tool.
It prevents the common mistake of buying a new production line when your current assets are only technically running at 40% of their total calendar potential.
1. Fabrico: The Integrated System of Action
Fabrico is the only platform built to natively unify Native OEE, TEEP analytics, and a Field-Ready CMMS into a single source of truth based on the Hansen Methodology.
Why it wins for capacity reclamation:
Fabrico utilizes the "Visibility Trifecta", pulling data from PLCs, operators, and AI-powered Computer Vision.
This captures the "Hidden Factory" by identifying exactly where TEEP is lost—whether it’s during unscheduled shifts or via micro-stops.
Because it is a System of Action, if TEEP drops due to a maintenance backlog, the system natively triggers prioritized Work Orders to restore capacity before the next production order begins.
2. MachineMetrics
MachineMetrics is a leader in IoT-driven machine connectivity, specializing in deep data acquisition from CNC and discrete manufacturing equipment.
The Trade-off:
They provide world-class "System of Intelligence" analytics for TEEP and OEE.
However, they lack the native, mobile-first maintenance execution engine found in a dedicated System of Action.
For Mike (the Tactical Manager), this means he sees the capacity gap in MachineMetrics but must manually push that data into a separate CMMS to assign a technician.
3. Vorne XL (Hardware Scoreboards)
Vorne XL is the industry standard for hardware scoreboards that provide immediate visual feedback of OEE and TEEP metrics on the shop floor.
The Trade-off:
It is an exceptional "Digital Clock" for awareness.
However, it is not a management system. It cannot manage MRO inventory, capture visual proof of failures (video), or enforce global maintenance standards across a multi-site enterprise.
It identifies the TEEP loss but does nothing to help your team fix it.
4. Evocon
Evocon is a popular entry-level OEE tool recognized for its visual simplicity and rapid cloud-based setup.
The Trade-off:
Evocon excels at simple tracking for small-to-mid-sized plants.
However, it lacks the deep engineering asset history and Interactive Planning Board required for complex capacity planning in high-volume Plastics or FMCG environments.
Its TEEP reporting is basic and often disconnected from real-time maintenance constraints.
5. Plex (by Rockwell Automation)
Plex is a heavyweight ERP and MES platform that offers a comprehensive view of the entire manufacturing enterprise, including TEEP analytics.
The Trade-off:
Plex is a "Finance-First" system designed for high-level auditing.
The implementation is notoriously slow (12–24 months), and the interface is often too complex for technicians like Tom on the shop floor.
This results in "Decision Latency," where TEEP capacity is identified in a boardroom but never reclaimed on the floor.
Comparison Matrix: OEE with TEEP Analytics
| Feature |
Fabrico (System of Action) |
MachineMetrics |
Vorne XL |
Evocon |
Plex (MES) |
| TEEP Basis |
24/7 Hansen Methodology |
Data-Driven |
Hardware Only |
Simple Tracking |
ERP-Based |
| Maintenance Link |
Native / Built-in |
Siled / API |
None |
None |
Integrated / Heavy |
| Response Trigger |
Auto-Work Order |
Dashboard Alert |
Visual Only |
None |
Manual Entry |
| Visual Proof (RCA) |
Advanced (Zoom-In) |
Data-Only |
None |
None |
None |
| Mobile Experience |
Native Offline App |
Browser-Based |
N/A |
Browser-Based |
Low (Desktop) |
| Implementation |
3-4 Months |
4-6 Months |
Days (Hardware) |
1-2 Months |
12+ Months |
The Strategic ROI: Reclaiming Capital Without Capex
For Paula (the Strategic Leader), the business case for TEEP-integrated OEE is built on "Capacity Reclamation."
Reclaiming just 5% of your TEEP score through reduced Decision Latency is often more profitable than purchasing a new production line.
By identifying "Bad Actor" assets through real-time 3D data, you move your team from reactive "firefighting" to Reliability-Centered Maintenance (RCM).
This shift ensures your multi-million dollar assets reach their full residual value while providing the "free" capacity needed to scale your business.
Stop managing based on the shift schedule. Start engineering your potential with a System of Action.
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