The "Action Gap": Where Your OEE Gains Go to Die
What is the Action Gap in manufacturing?
The Action Gap is the strategic delay between a machine identifying a production loss (Availability, Performance, or Quality) and the maintenance team executing the specific work order required to resolve it.
For Mike (the Tactical Manager), a dashboard that shows a 15% performance loss is a source of frustration if he has to manually radio a technician to investigate.
This delay—or "Decision Latency"—is where your Hidden Factory revenue disappears.
Fabrico closes this gap by ensuring that every OEE deviation automatically triggers a prioritized, digital Work Order on the technician’s mobile device.
The 3 Pillars of an Actionable OEE Strategy
Pillar 1: Unified Data Intelligence (Machine + Human + Vision)
Machine signals (PLC) tell you when a machine stops, but they are notoriously bad at telling you why.
Fabrico utilizes the Visibility Trifecta to capture 100% of the truth.
-
PLC Connectivity: Captures the millisecond-accurate heartbeat of the line.
-
Operator Input: Mobile interfaces allow the "Human Layer" to identify material quality or upstream bottlenecks.
-
Inefficiencies Zoom-In (Computer Vision): AI-powered cameras capture visual proof of micro-stops, allowing Mike to "Zoom-In" and see the exact root cause.
Pillar 2: Native Maintenance Execution (The CMMS Link)
A 2026-ready OEE system must natively integrate with a Field-Ready CMMS.
When a performance threshold is breached, the system shouldn't just send an email; it should assign a task.
Tom (the Technician) receives a smart notification on his mobile device, scans the machine’s QR Code, and instantly sees the OEE history and visual root cause.
This ensures the "Fault-to-Fix" cycle is closed by standardized work, not just temporary "dial twiddling."
Pillar 3: Predictive Scheduling (Planning with Reality)
A production schedule built on theoretical capacity is a fantasy that leads to missed deadlines.
Fabrico’s Interactive Planning Board synchronizes with your real-time OEE and maintenance backlog.
If a machine is trending toward a failure or has an overdue PM, the board highlights the conflict instantly via Predictive Availability.
This allows Paula (the Strategic Leader) to adjust the plan before the line goes down, protecting her JIT commitments and her bottom line.
Comparison Matrix: Standalone OEE vs. Integrated System of Action
| Strategic Factor |
Standalone OEE Dashboards |
Legacy ERP / MES Modules |
Fabrico (System of Action) |
| Response Trigger |
Visual Alert Only |
Financial / Delayed |
Automated Mobile Work Order |
| Micro-stop RCA |
Subjective / Manual |
None |
Advanced Visual Zoom-In |
| Maintenance Link |
None / Disconnected |
Siled / Financial |
Native Integrated CMMS |
| Mobile Experience |
N/A |
Low (Desktop-Based) |
Field-Ready Native App |
| Decision Latency |
High (Hours) |
Moderate |
Zero (Automated) |
| Implementation |
1-2 Months |
12-18 Months |
3-4 Months (Full Loop) |
The Financial Impact: From "Counting Jams" to "Engineering Uptime"
For Paula, the business case for Fabrico is built on reclaiming lost revenue and reducing the Maintenance Cost per Unit.
By identifying "Bad Actor" assets through the 80/20 Rule, she can move her team from reactive "Firefighting" to a proactive Reliability-Centered Maintenance (RCM) strategy.
This data-driven approach stabilizes the production schedule, lowers scrap rates, and extends the residual life of her multi-million dollar assets.
As the factory builds its 12-month operational data layer, it creates the foundation for the Fabrico Agent (AI Roadmap) to begin automating production flow.
Stop watching your machines fail. Start engineering their success with a System of Action.
Login
Blog
