Running at full capacity, on overtime or weekend shifts, or evaluating a new line? Before you invest, find out how much more your existing food and FMCG lines can deliver.
Capacity case example · Illustrative example
What the pilot runs on
Fabrico tracks the financial impact of production losses in real time and helps you recover output from the equipment you already have, through actionable and measurable insights. If a loss has no price tag, it has no priority.
The foundation
Real-time production monitoring, automatic downtime tracking and OEE analytics, with maintenance management (CMMS) built natively into the same platform.
In the pilot: Fabrico OEE platform access included; CMMS optional.
Measure losses in $
A price tag on every loss. From your own selling prices and gross margins, Fabrico shows revenue at risk and profit impact for every stop, minute by minute, at shift, line, plant and group level.
In the pilot: powers deliverable 04, your financial case in $ value.
See every loss
Cameras over the line zoom into critical and unclassified stops, suggest the real stop reason and keep the footage as evidence: jams, microstops, blockages and changeover stages.
In the pilot: optional, agreed before launch.
Act on what matters
Losses ranked by recoverable value. Each insight comes with evidence, an owner and a next action, such as a work order, an SOP update or training, and its result is verified against production data.
In the pilot: drives the Act phase and your three highest-value interventions.
Customer evidence
+14% output
at 27% OEE improvement within a yearFicosota · 3 plants · 60 production lines · 500+ machines
1.8 hours a day
saving of losses for a multi-site food manufacturerPoultry · 12 multi-point poultry processing lines for KFC · OEE for food and FMCG
“Being part of an international group, the requirements that come from group level to our production are already available in Fabrico, way ahead.”
Other international groups that trust us
Approach
A focused engagement on one representative line, delivered within less than 6 weeks. Built for the realities of food and FMCG lines: frequent changeovers, microstops and SKU mix.
Week 1
Install sensor + hub (or SCADA). Agree KPIs, products, shifts, target speed, loss categories.
Weeks 1–3
Machine-verified baseline and loss: stops/microstops, speed, changeovers.
Weeks 3–5
Review recurring losses, prioritize interventions and next steps.
Weeks 4–6
Measure improvement and quantify the opportunity of further optimization.
Week 6 · Executive readout
Findings, recoverable capacity and a scale / no-scale decision with your plant or operations leader.
Deliverables
A credible baseline and quantified view of where your line loses capacity.
An evidence-based estimate for your line, with assumptions and constraints stated.
Prioritized actions to recover capacity, with agreed owners and next steps.
Recoverable hours, output and $ value, with production value shown separately from achievable margin.
Success plan · agreed with your line owner before launch
Customer inputs
Proposal
Discounted from $15,000
Industrial-grade sensor and hub, installation, platform access and a Week 6 executive readout.
Of the fee credited
Credited against your first-year subscription upon a successful rollout. How Fabrico is priced
Under 6 weeks, on one representative line. Connect takes week 1, measure weeks 1 to 3, act weeks 3 to 5 and prove weeks 4 to 6, followed by the executive readout in week 6.
The pilot fee is $7,500, discounted from $15,000. It covers the industrial-grade sensor and hub, installation, platform access and the week 6 executive readout. 100% of the fee is credited against your first-year subscription upon a successful rollout.
No. The pilot runs as a standalone setup with a SICK industrial optical sensor and hub. Connection via your gateway or PLCs is optional and subject to a technical assessment. See machine connectivity.
All the data is your data. It is hosted in the USA, and Fabrico is certified to ISO/IEC 27001, ISO/IEC 20000-1 and ISO 9001. See security.
A line owner and an operations sponsor with time to review losses and actions, site access and installation approvals, and product, shift and target-speed data. For the financial case, we need operating hours, demand, product mix and contribution-margin or cost data.
In the executive readout we present the findings and your recoverable capacity, and you make a scale / no-scale decision with your plant or operations leader. If you roll out, the pilot fee is credited against your first-year subscription.
MES, OEE, CMMS & AI
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