A motor's duty cycle describes the pattern of load and rest it is designed to run, and it appears on the nameplate as a code from S1 to S9 under IEC 60034-1. It matters because a motor rated for one pattern can overheat and fail if used for another. A motor rated for short bursts will cook if run continuously, even at the same power.
A motor heats up when it runs and cools down when it rests. A continuously rated motor is sized so that its steady running temperature stays within its insulation class. A motor rated for intermittent duty relies on rest periods to shed heat, so it can be smaller for the same peak power, but only if it actually gets those rest periods.
Sizing a motor by power alone and ignoring duty is a classic mistake. Run an S2 or S3 motor continuously and it never gets its cooling rest, so its temperature climbs past the insulation limit, and because insulation life halves for every 10 degrees of overtemperature, it fails early. The same applies in reverse: an oversized continuous motor on a start-stop load wastes money and may run inefficiently.
Duty type works alongside the service factor and the number of starts a motor can take. Frequent starting adds heat that a simple power rating hides, and a motor that is both undersized for its duty and started often is a burnout waiting to happen, especially if a fault such as single phasing is present.
A monitoring platform that trends motor temperature and load against its duty rating catches a motor being run harder or more often than its nameplate allows. Fabrico reads that from the line and flags it before the winding fails. Book a Fabrico demo to see it.
Continuous duty: the motor runs at constant load long enough to reach a stable temperature and can run indefinitely at its rated power.
S2 is short-time duty, a single run followed by a full cool-down. S3 is intermittent periodic duty, repeated run-and-rest cycles that never reach a stable temperature, rated by a cyclic duration factor.
Because heating depends on the run-and-rest pattern. A motor rated for intermittent duty relies on rest to cool, so running it continuously overheats it even at the same power.
It never gets its cooling rest, so its temperature rises past the insulation limit and the windings age rapidly, leading to early failure.