Key takeaways
Short answer: An OEE business case that survives the CFO is one page, three cases, with measured baselines and contribution-margin math. Pad it with vague benefits or single-case projections and it dies in finance review. Lead with the math, defend the assumptions, present three scenarios. The CFO is not the enemy, vague assumptions are. See also OEE vs Utilization.
If your business case does not answer all five with specific numbers, it is not ready.
Header (3 lines): Plant name. Current state. Proposed investment.
Section 1. Baseline (4 lines):
Section 2. Target (3 lines):
Section 3. Financial conversion (4 lines):
Section 4. Cost (4 lines):
Section 5. Cases (3 lines):
Section 6. Non-financial (3 lines):
Baseline OEE. If measured, use the last 90 days, not the best month. If estimated, use 55% for first-time discrete plants, 50% for batch.
Target OEE. Year-one realistic: +5 to +8 points. Anything above +10 needs case-study evidence and CFO will discount it anyway.
Contribution margin. Selling price minus raw material, direct labor variance, and variable energy per unit. Not gross margin (which includes fixed costs already covered).
Platform cost. Use the high end of the vendor's range. Add 20% for internal labor.
Cases. Base = +5 points. Upside = +8 points. Downside = +3 points (half the base).
1. Optimistic baselines. "Industry average is 60%" is not your number. Use measured or admit it is conservatively estimated.
2. Selling-price math. Treating each recovered unit as full revenue ignores variable cost. CFOs catch this in 30 seconds.
3. Single-case projection. If the model has no downside, the CFO assumes you are hiding one. Three cases are mandatory.
4. Vague benefits. "Better data" without quantification is fluff. Either quantify or list as non-financial benefit.
5. Ignored implementation cost. Internal labor for rollout is real. Include it.
Fabrico's OEE module includes a 30-day baseline-lock workflow so the actual baseline replaces the estimate within the first month, letting you upgrade the business case from conservatively estimated to measured.
See how Fabrico captures this automatically, explore OEE for manufacturing or book a demo.
For year-one payback math, no. For year-three NPV, yes. Use the company's standard WACC; if you do not know it, ask finance for the rate they use for similar investments.
Use 55% for discrete, 50% for batch as conservative defaults. Commit to a measured baseline within 30-60 days of deployment and revise the case.
Yes, under implementation or internal labor. Two-day operator training across 4 shifts is typically 80-160 FTE-hours per line.
Half the base case improvement. If base is +5 points, downside is +3 points. If the downside still pays back inside 12 months, the case is robust.
Most OEE cases pay back in months, not years. If the CFO is asking for 24 months, the financial case is borderline, re-check baseline and target assumptions for over-conservatism.